This is not really a bike wont start thread.
I come from a long line of Suzuki bikes, and I'm currently working on a friends 2006 CBR600RR. I am great at troubleshooting, but this has me stumped.
He blew a journal bearing, and ripped a hole the size of a tennis ball in his casings.
We picked up a set of cases, and I rebuilt the engine from the ground up. All sensors, timing, etc are in and correct.
Hooked the entire bike back together, including a Bazzaz AF unit, and tried to start. No start at all. Can hear fuel pump working, injectors firing, and crank going.
I am not throwing any codes at all!
Here's what I've tried so far.:
I disconnected the MAP just to test if I would get a code., and I did.
I've checked all sensors, according to my service manual, and they all fall within proper parameters.
I disconnected the Bazzaz unit in its entirety, so I am running on stock wiring.
Here's where things get weird....
If I hold Wide open throttle and attempt to start bike, it will not start, but I can hear the injectors firing. If I immediately release WOT and attempt to start, it will turn over and run until it starves itself out (1-3min)
After doing some research on the Wax Idle Unit, I attempted to open it all the way.... At this point, the bike will start, and run on idle for ever, but is running VERY rich. With the bike idling, if I attempt to give it ANY throttle, it will immediately shut down.
Closing the Wax Idle Unit, will take me back to a non starting bike...
Does anyone have any ideas?
Thanks in advance!
I come from a long line of Suzuki bikes, and I'm currently working on a friends 2006 CBR600RR. I am great at troubleshooting, but this has me stumped.
He blew a journal bearing, and ripped a hole the size of a tennis ball in his casings.
We picked up a set of cases, and I rebuilt the engine from the ground up. All sensors, timing, etc are in and correct.
Hooked the entire bike back together, including a Bazzaz AF unit, and tried to start. No start at all. Can hear fuel pump working, injectors firing, and crank going.
I am not throwing any codes at all!
Here's what I've tried so far.:
I disconnected the MAP just to test if I would get a code., and I did.
I've checked all sensors, according to my service manual, and they all fall within proper parameters.
I disconnected the Bazzaz unit in its entirety, so I am running on stock wiring.
Here's where things get weird....
If I hold Wide open throttle and attempt to start bike, it will not start, but I can hear the injectors firing. If I immediately release WOT and attempt to start, it will turn over and run until it starves itself out (1-3min)
After doing some research on the Wax Idle Unit, I attempted to open it all the way.... At this point, the bike will start, and run on idle for ever, but is running VERY rich. With the bike idling, if I attempt to give it ANY throttle, it will immediately shut down.
Closing the Wax Idle Unit, will take me back to a non starting bike...
Does anyone have any ideas?
Thanks in advance!