Intermittent Gears Sticking - 600RR.net
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post #1 of 5 (permalink) Old 07-14-2009, 12:17 AM Thread Starter
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Intermittent Gears Sticking

Very sporadically lately, sometimes i will upshift (GP shift), and the lever will just stay down for like a second longer than it normally does (normally it returns immediately). when it does finally return back, it does so in a timely fashion. I am not getting any false neutrals or anything like that.

i'm thinking it may be the shift return spring on the pawl behind the clutch basket, but then if the spring had failed why would it be so intermittent? and then why would it ultimately return in a normal fashion without me having to pull back up on it? any ideas?

thanks ahead of time!

2004 Honda CBR600RR
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post #2 of 5 (permalink) Old 07-15-2009, 04:17 AM
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my guess is spring is sticking or something odd and the vibrations breaks it free from whatever the cause and returns the shifter. dont know much about these yet
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post #3 of 5 (permalink) Old 07-16-2009, 07:04 PM Thread Starter
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bump. anyone have this prob. before and if so, what was the culprit?

2004 Honda CBR600RR
-Spiegler SS lines f+r
-Woodcraft rearsets
-Woodcraft Clip-Ons
-GPR Steering Damper
-Vesrah RJL brake pads
-Elka 3-Way Shock
-CRG gold levers
-Leo Vince Full Exhaust
-PCIII
-green painted rims
-puig d-bubble screen
-Pro-impact Frame sliders
-EK MVXZ 520 green chain w/ Pit bull sprockets (-1/+1)
- .9 kg/mm constant-rate fork springs +re-valving
-Tanktredz
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post #4 of 5 (permalink) Old 07-17-2009, 03:20 PM
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I know that you can assume as much as I can about the problem. My guess is the return spring. I have an '06 motor that I'm wanting to part out. I can pull the gearshift spindle and spring. Only bad part about replacing these is that you have to pull out the clutch basket to get to it. Let me know what you think.

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post #5 of 5 (permalink) Old 07-17-2009, 03:51 PM
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I have a similar issue and found this; https://www.600rr.net/vb/showthread.php?t=144103

Although the thread doesn't start off taking about the problem, it goes in that direction.

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