05 600rr electrical help please ** Resolved Starter relay ** - 600RR.net
Troubleshooting Having trouble with your bike? Common know issues or trobuleshooting questions here.

 
LinkBack Thread Tools
post #1 of 6 (permalink) Old 10-27-2014, 11:02 PM Thread Starter
Training Wheel Hero
 
Join Date: Oct 2014
Posts: 4
Thanks: 0
Thanked 0 Times in 0 Posts
Feedback Score: 0 reviews
05 600rr electrical help please ** Resolved Starter relay **

Hi everyone.
Came looking for some help for a friend of a friends 05 injected 600rr.

First up the starter rely and plug melted, blown fuse. The dude replaced the fuse which blew straight up with the ignition off. Second fuse stayed intact, but no ignition/dash, dead.

All the fuses by the R/R are ok, R/R tests ok as well.

I ended up with the bike, as he has no cash to get it fixed at the shop.

I ordered a cheep relay and plug from ebay and wired it in. No joy!

No ignition. No + power to the relay with the switch on?
No more burnt plugs or wiring that I can see.
Ignition switch tests ok, but is not getting any + power.??

Any one have a wiring diagram handy.
I am looking for where the red with white striped wire goes which connects directly to the + terminal?. I would think it goes to the ignition switch, but currently dosnt make it.

Also looking where the starter relay gets its trigger from? ignition switch?

Anyone heard of this before?
Or anyone have any suggestions where to look from here?
Have I overlooked another set of fuses or curcuit breaker.?

Thanks in advance
tweedcbr is offline  
Sponsored Links
Advertisement
 
post #2 of 6 (permalink) Old 10-28-2014, 06:02 AM
Back in the Day
 
Moeman's Avatar
 
Join Date: Jul 2003
Location: Central Florida
Posts: 51,143
Images: 665
Thanks: 2,026
Thanked 2,544 Times in 2,156 Posts
Feedback Score: 148 reviews
Sent you a pm check it out link should help you sort out the issue you got going



If it doesn't challange you it won't change you
Only two ways to live life. One is as though nothing is a miracle. The other is as though everything is a miracle.
Moeman is offline  
post #3 of 6 (permalink) Old 10-29-2014, 02:46 AM Thread Starter
Training Wheel Hero
 
Join Date: Oct 2014
Posts: 4
Thanks: 0
Thanked 0 Times in 0 Posts
Feedback Score: 0 reviews
Thanks Moman, but it says the dl is corrupt and unable to be opened. But that info is exactly what Im looking for.
Ill give it another go..
tweedcbr is offline  
 
post #4 of 6 (permalink) Old 10-29-2014, 08:11 AM
Back in the Day
 
Moeman's Avatar
 
Join Date: Jul 2003
Location: Central Florida
Posts: 51,143
Images: 665
Thanks: 2,026
Thanked 2,544 Times in 2,156 Posts
Feedback Score: 148 reviews
Quote:
Originally Posted by tweedcbr View Post
Thanks Moman, but it says the dl is corrupt and unable to be opened. But that info is exactly what Im looking for.
Ill give it another go..
I will get searching and pm you if i find anothet option



If it doesn't challange you it won't change you
Only two ways to live life. One is as though nothing is a miracle. The other is as though everything is a miracle.
Moeman is offline  
post #5 of 6 (permalink) Old 10-29-2014, 06:43 PM
Back in the Day
 
Moeman's Avatar
 
Join Date: Jul 2003
Location: Central Florida
Posts: 51,143
Images: 665
Thanks: 2,026
Thanked 2,544 Times in 2,156 Posts
Feedback Score: 148 reviews
Quote:
Originally Posted by tweedcbr View Post
Thanks Moman, but it says the dl is corrupt and unable to be opened. But that info is exactly what Im looking for.
Ill give it another go..
Sent you another pm with a new link try it out and let me know the outcome



If it doesn't challange you it won't change you
Only two ways to live life. One is as though nothing is a miracle. The other is as though everything is a miracle.
Moeman is offline  
post #6 of 6 (permalink) Old 11-08-2014, 07:43 AM Thread Starter
Training Wheel Hero
 
Join Date: Oct 2014
Posts: 4
Thanks: 0
Thanked 0 Times in 0 Posts
Feedback Score: 0 reviews
RESOLVED

After getting hold of a wiring diagram and back tracing where the break in the + supply was, I discovered that the new starter relays main two + posts were reversed to where they should be.
I dont think I stuffed it up installing the new one, as to get the leads on the correct posts I had to file down the sides of the terminals to get them to fit on the oposite posts, the holes in the terminals are offset to prevent them being installed arse about.
So keep this in mind if you order a chineese starter relay from ebay.

Bike fired first press of the starter, even after sitting for over 2 months. Whilst the fairings are off I might grease all the wiring connectors as they were all starting to get a blue/green tinge on the plugs and were all bone dry.
tweedcbr is offline  
Sponsored Links
Advertisement
 
Reply

Quick Reply
Message:
Options

Register Now



In order to be able to post messages on the 600RR.net forums, you must first register.
Please enter your desired user name, your email address and other required details in the form below.

User Name:
Password
Please enter a password for your user account. Note that passwords are case-sensitive.

Password:


Confirm Password:
Email Address
Please enter a valid email address for yourself.

Email Address:
OR

Log-in










Thread Tools
Show Printable Version Show Printable Version
Email this Page Email this Page



Posting Rules  
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

 
For the best viewing experience please update your browser to Google Chrome