Engine Swap - 600RR.net
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post #1 of 13 (permalink) Old 04-30-2007, 03:48 PM Thread Starter
 
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Engine Swap

Sup guys,
im gonna pick up my '03 rr that i just bought this weekend and had some questions. The guy said it doesnt run. electricals fine, it just wont turn over or anything. i have to assume it has a blown engine. so my question is how hard do you think an engine swap woud be? if i picked up a new motor here or on ebay or something do you think a guy with a lot of spare time and a good tool kit could pull it off? im not a mechanic, but i can wrench pretty well:) do you think i could pull it off?
ps. if any of you guys know how much it would be to take it to a shop and have them check it out/rebuild it lemme know too.
thanks
-D
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post #2 of 13 (permalink) Old 04-30-2007, 08:13 PM
 
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i wouldn't even mess with it.
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post #3 of 13 (permalink) Old 05-01-2007, 11:14 AM Thread Starter
 
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i got the bike for $1500. i couldnt pass it up, i have to try somethng right?
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post #4 of 13 (permalink) Old 05-01-2007, 01:03 PM
 
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Quote:
Originally Posted by forumpro27 View Post
i got the bike for $1500. i couldnt pass it up, i have to try somethng right?
go for it man.. it might take some $$$ but you had enough initiative to post something up so im sure you can handle your scandle... post pics soon.
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post #5 of 13 (permalink) Old 05-01-2007, 01:57 PM
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get the service manual before you attempt to do it thought. It will save you in the long run
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post #6 of 13 (permalink) Old 05-01-2007, 03:02 PM
 
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Get the service manual.. I have just put a new engine in my RR. Never done anything like it before but went real smooth.. let me know how you get on !!
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post #7 of 13 (permalink) Old 05-01-2007, 04:02 PM Thread Starter
 
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cool, i will get a manual for sure. ill see what i can do this weekend when i pick her up...ill post some pics then too, thanx guys
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post #8 of 13 (permalink) Old 05-01-2007, 04:11 PM
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def do it yourself may take awhile but i would take a project like that on for the price u picked up the bike.
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post #9 of 13 (permalink) Old 05-02-2007, 12:43 AM
 
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i did mine awhile back. took me no more then an 2 hours. hardest part is lifting the engine back into the frame. you gonna need like 3 jacks and another person to help you hold it. it's a simple job. good luck and great find.
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post #10 of 13 (permalink) Old 05-02-2007, 03:07 AM
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lucky duck

shouldn't be too difficult especially since everything is pretty much there... just need to swap and go...
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post #11 of 13 (permalink) Old 05-02-2007, 03:31 AM
 
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2 hours, wow that quick!! is that from striped down to fully re-assembled ? It took me around 5 hours after the old engine was out to getting it fired up. Done it 3 or 4 times now

Just follow the manual step by step the only bits I swapped the order of was the manual states to but the rad on before the header pipes, much easier if you do this the other way round as you have more space to work in ..

Lifting Engine in... I hoisted the bike up on a mini crane over the engine. Another method is to take the front triples and forks off and just pivot the frame over the top.. I went for the crane route as I didn't want any extra to do :) !

You'll need to make a tool for the castle nut. I made this out a old socket, and be carefull when doing the engine bolt adjuster up, they snap easy..

Any questions just shout.
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post #12 of 13 (permalink) Old 05-02-2007, 11:53 AM
 
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the fairing on my bike was already taken off. so ididnt have to mess w/any of that. but takin the motor off was easy. i didnt have a lift so i had to use 3 car jacks. hahah what i did was jack the engine up evenly until i can get the rear mount in and side the long axel in. after that its easy. i guess i got lucky that everything goes in perfectly on the first try. this is also my 3rd engine swap.
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post #13 of 13 (permalink) Old 05-02-2007, 12:59 PM Thread Starter
 
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thisll be my first but ill update everyone when the time comes, should be next week, thanks guys ill post questions as they come
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