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Discussion starter · #121 ·
This is by far one of the best builds I've had the pleasure of checking out. Looking forward to continue watching what you have in store for us. Thanks!
Thanks Joseph! I see your location is ATX, would that happen to be Austin Texas?
 
Discussion starter · #122 ·
What happened to Spring?!?

For crying out loud!! When is Winter finally going to be OVER?!? :banghead:

All last week, it was in the 70's and 80's here in my Kansas town - yesterday, I went to Tulsa, OK, to pick up a set of leathers - when I left Tulsa, it was 78Âş... 2 1/2 hours later, at 6pm, it was 41Âş in Wichita!!

It got to 28Âş last night, and it will be under freezing again tomorrow. :cursin:

You know, I waited WEEKS and WEEKS, to be certain that warm weather was finally here, before putting my race slicks back on, and now this... so, the race bike is now in my living room, in front of the fireplace!
 
You know, I waited WEEKS and WEEKS, to be certain that warm weather was finally here, before putting my race slicks back on, and now this... so, the race bike is now in my living room, in front of the fireplace!
Are you not supposed to let slicks get below a certain temperature ever? I'm not familiar with them so I have no idea what the requirements are. Haha.
 
Discussion starter · #124 ·
Allowing race slicks to freeze can "take a cycle" out of them... they need to be kept warm, at least above freezing, at all times... pain in my butt, this stinkin' weather! :evil:
 
That's interesting. Do regular tires do this? I'd assume not as I left my bike in a garage all winter. And I'm in the same boat, stupid weather, it was 60-65 degrees all week last week, it's 31 now and not supposed to be above 35 all week.
 
Discussion starter · #126 ·
It's not ideal for any tires to freeze, really, but with street tires, they are designed with this in mind... race tires, however, are designed to NOT need to be operated in these conditions.
 
Discussion starter · #128 ·
Round 1 Race Report

Round 1, at Putnam Park in Indiana, was a weekend riddled with bad luck! Three separate mechanical issues cost me a LOT of track time, which is something that you never want, especially when you're learning a new track.

Saturday... The Dunlop slicks were excellent, and I never had any grip issues over the course of the weekend. I really liked the track, which could be quite flowing, once you pieced all the bits together.

I had fun in the early sessions, and my Saturday race was at 4pm.
Two sessions before that, I hadn't even completed one lap, and suddenly the bike completely shut down, while exiting turn two. :sad3: I had either lost fuel or spark, and was suspecting fuel, as after getting well off the track, I wore the battery completely down while attempting to start it, but didn't smell any fuel at the exhaust.
After the session was over, the crash truck brought me back to the garage, and I got tearing into the bike quickly, so I could hopefully resolve the issue before the race - I did resolve it, and missed two sessions, but I was ready to grid up for the race.

So, the race starts, and the bike was running excellent again, but not for long. I only made it to turn 8, and the bike completely shut down again, but this time, I was unable to restart the bike, and I noticed my dash was dead... total loss of electrical power! :banghead:

So once again, I go back to the garage on the crash truck, and day one is over. I found after testing the battery, that it had lost one of the cells - after charging for while, it would only hold 10 volts.


Sunday... picked up and installed a brand new battery as soon as I got to the track, and put the bike back together - this cost me my first session of the day, but with another chilly morning (44ÂşF Saturday/46ÂşF Sunday), I didn't care, as the only thing I missed was having to tip-toe around the track to limit cold-tearing of the tires.
Sunday's race was at noon, and I was ready to go, having taken further measures to avoid a recurrence of the fueling issue.

Another issue I discovered, though not with the bike, was that my transponder was not working - I was too busy with the issues I was working, that I had not had time to check the timesheets, where I would have noticed that I wasn't listed.
I scrambled to get another transponder mounted, and made it to the grid in time to take my warm-up lap, and grid up.

All issues resolved, and I was ready to go for the race. I made a good start, but after 5 laps, I made a mistake of my own... I got into turn 7 a wee bit hot, which is a tight right-hander, due to missing a down shift.
I had to either trail the brake heavily into the turn, and risk washing out the front on the track surface, or go into the grass, gather it back up, and get back to it - I chose the latter.
In the grass, I got lined up, and checked to make sure the track was clear, but got too greedy with the throttle on what I learned was still-damp grass, spun out the rear, and had a mild crash in the grass.

I got the bike up quickly, got on the track, and proceeded to hot-pit, so they could look over the bike.
They released me back to the track, and 1 lap later, mechanical issue three came to the fore... clutch... OUT. :cursin::evil3:
That put "paid" to Sunday, and I missed ALL of the afternoon sessions.

Since my transponder had not been working, I got very little in terms of lap times, and the only thing I know, is that during that race, I had improved my lap time by over 4 seconds, compared to the best time of the first session where I was running a new transponder... what I don't know, is whether that was my fastest of the weekend, or if I ran better laps when running the dud transponder.

So, I missed about 50% of all possible time on track, and have no lap times for about 90% of what I did get to run.


Hopefully, all bad luck for the season was spent there, and I can have smoother running for the rest of the year... Gateway Motorsports Park, in St. Louis, is where we will run the next two rounds.
 
Discussion starter · #129 ·
This past weekend I finally freed up some time to work on the race bike - the replacement windscreen and Dzus fasteners have been in my possession for a couple of weeks, but since all the bodywork was going to be coming off anyway, for some other needed work, they'll just be sitting around a little longer.

To recap, the crash damage was not all that bad - just lost a Dzus fastener, broke my windscreen, bent my rear brake lever, and did some slight damage to the lower.

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I straightened the lever... straight enough, anyway!

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One thing that happened at the track, which I forgot to mention, was that when I came into the garage after one of my sessions, there was a guy that knew I was going to be in a rush to resolve a mechanical issue, who put the rear-stand under for me - upon doing so, one of my welded coupling nuts for the spools broke off.
They've supported the weight of the bike, many times with me on it as well, for 4 years now, but finally gave out, so I'm using this as an opportunity to make some changes while I'm addressing it.

I've been wanting to put the rear hugger on the street bike anyway, as I'm cleaning off "slung" chain lube from the red wheel more often than I'd like, so I pulled that, suspended the bike again, and removed the swinger.

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The plan is to replace the hugger with a simple aluminum chain guard, which will be lighter anyway, and then I'm freed up to cut/grind off all the unneeded tabs for mounting the OEM hugger, which will further reduce weight.
I've already remounted the spools by drilling a hole, and securing them using a captive square nut inside the swingarm, so with eliminating the coupling nuts and welding material, I'll shave just a smidge more unsprung weight.

Once I've ground off the items mentioned above, and the remnants of the welds, I'm going to have the swingarm powder-coated black, mount the new anodized black aluminum chain guard (already ordered), and put it all back together. It should look pretty decent - I hope so, anyway - but in this case the function is more important than the form.


I'll repair the damage to the lower fairing, but before it goes all back together with the new windscreen, I've got to replace the clutch.
I've got the race clutch in, and the plates are in oil, but I'm still waiting on the clutch cover gasket.
Also, I need to lean the pilots a smidge, and I'll be replacing the 4-cell LiPo battery with an 8-cell, to accommodate the total loss charging system that I'll soon be running.
 
Discussion starter · #131 ·
I love your thread. Haha. Sucks about the crash and problems but looks like nothing to bad to fix. :)
Well, it is what it is, as crashing is part of racing, but it's just that it was such an innocuous little crash, and wouldn't have cost a dime, if I hadn't ended up head-butting the windscreen when the rear spun out... $100... :banghead:
 
Discussion starter · #134 ·
My plan was to replace the clutch this past weekend, and then I remembered that my previous plan was that when I had to finally do the clutch, at the same time, I was going to install the Factory Pro micro-bearing arm/stiffer spring, for more positive shifts and fewer-to-none false neutrals.
You've got to have the clutch basket out of the way to install the shift kit anyway, so it just makes sense to do it all at once, and that saves a wasted gasket as well... I ordered that kit last week, and I should have it before Friday, so next weekend will be the gearbox work.

I did make some progress on the swingarm, though, around dealing with the disaster of a flooded basement.

I cut all the tabs that are ONLY used for the OEM rear hugger, ground down those welds, and the welds from my previous lift-spool mounting points, and then sanded things smooth in those places.

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I dropped it off for blasting/powder-coating, during my lunch hour today - I should get it by Friday, or even sooner, with worst-case scenario being Monday... since my new chain guard has not yet shipped anyway, there's really no rush.
 
Discussion starter · #135 ·
I picked up the swingarm, and the end-caps for the axle adjusters, from the powder-coaters today during lunch... very happy with how it turned out.


Also, my chain guard shipped today, so I should receive it either Monday or Tuesday.

The shift kit came the day before yesterday, so this weekend I can get that installed, replace the clutch, reinstall the swingarm and rear wheel, and maybe also get the repair done to the race plastics.
 
Discussion starter · #138 ·
Where are the pictures of the swingarm and everything installed?:poke:
Coming soon... though I did not get as much done this weekend as I had planned, due to some annoying circumstances.
 
Discussion starter · #139 ·
I did not get as much done this weekend as I intended, but there were some unavoidable projects that stole my time.

I had already drilled the new holes for the lift spools, before powder-coating, but I did not show them previously - this is where they are located:

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I used some blue loc-tite (medium) on the spool bolts and threaded them in through the square nuts, while using a finger to hold it in place until the threads got started, from there, the nut is locked in place on the bottom of the swingarm, and I could just tighten it down... you can see in the pic below, how putting that beveled end of the square nut facing away from the bike, allows it to sit nice and flush with the inside radius at the bottom of the swingarm.

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I packed the swingarm bearings with new grease and reinstalled them, along with the spacers and seals, remounted the swingarm to the bike, installed both spools, and lifted the rear with the stand.

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Due to shortness of time, I did not get much done with the gearbox, just drained oil, removed the clutch cable and clutch cover, and stopped just short of un-staking the clutch center nut.

The chain guard should be there when I get home tonight, so I'm excited to get that installed.
 
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